For every 300 hours an F-16 Fighting Falcon spends in the air,
it is required to go through an inspection.
The F-16s at a forward-deployed location have been
flying almost continuously since the beginning of Operation Iraqi
Freedom, making these inspections, called phases,
necessary more frequently.
So frequently, in fact, that the F-16 phase crews of the 363rd
Expeditionary Maintenance Squadron have been working nonstop to
keep up with the pace. The squadron is made up of airmen deployed
from Misawa Air Base, Japan, and Shaw Air Force Base (SC).
According to Tech. Sgt. Scott Hooks, the phase dock chief for
the Misawa aircraft, a normal 300-hour phased inspection takes
about five days at home station. "Right now we're putting one out
every three and one-half days," he said. "That's 3.6 phases per
week."
The crew from Shaw AFB has been keeping right up with them. "We
arrived in February, and we were doing a phase two days later,"
said Staff Sgt. Scott Kennett, the night shift dock chief for Shaw
phase. "We have only had one two-day break since we got here."
Kennett said the Shaw aircraft have done the equivalent of 11
months of flight hours in the last two months.
Inspections may not sound like a tough job to some people, but
there is a lot involved since phases are required to keep the
aircraft ready to perform the mission.
"We treat phase as a preventive maintenance environment," Hooks
said. "If it's not broken yet, but looks like it might before the
next 300-hour inspection, we go ahead and fix it. We catch all the
little things that wouldn't normally be seen during a regular
preflight inspection."
The standard checks done during a phase include a rig and
operations check on the landing gear. This requires the aircraft to
be jacked up and stabilized. Then, some jets need their engine
removed. "We do that right off the bat," Hooks said.
Next, the crew changes all oil and fuel filters, checks for
cracks in flight control surfaces, and looks for bushing wear and
corrosion.
Once all the inspection workcards are finished and everything
that needs fixing has been fixed, the plane rolls out for
operational checks of its systems before returning to service.
Compressing this process from the normal five days
into three has not been easy, but Hooks said his crew has been
"awesome."
"It's easy to be a leader when you've got good followers," he
said. "They're just like anyone -- they miss home and family -- but
they understand why we're here. They're proactive, motivated and
stick together as a team."
[Thanks to Tech. Sgt. Christopher Ball, 363rd Air Expeditionary
Wing Public Affairs --ed.]