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Mon, Jan 29, 2007

A380 Engineers Put Plumbing To The Test

Waste Now... Want Not Later

Spoons and socks -- and those ubiquitous disposable diapers that may be here long after we're gone -- are among the unusual items being testing by the A380's plumbing in what can be only described as one of the lesser-known -- and certainly less glamorous -- assessments being conducted on the world's largest airliner.

Most people come up with more palatable descriptions of the A380 -- double-deck, 50 percent more floor space, seating from between 555 to 853 people, capacity to fly 8,000 nautical miles, and a cruising speed of Mach 0.85. Its toilets don't seem to be "top of mind" for most.

And while the aircraft's most highly-publicized challenges, as reported by ANN, are with its electrical system... rest assured there are numerous Airbus factory technicians who find it their responsibility to stuff the aforementioned items down the aforementioned toilets to fully and completely test what can be a very, very important function.

Think of any "strange object"... and it has probably been one of the items flushed down the toilet on a giant three-story rig designed to test the vacuum toilet system on the superjumbo, Reuters reports. The 220-ton test rig can even be titled upwards and downwards to simulate severe flying conditions.

These plumbers are critical to perfecting the A380's 3,280 feet of waste and water pipes... and Airbus cannot take chances experiencing toilet problems with an earlier model, especially in light of the wiring woes that have already plagued the aircraft.

Passengers (and you may be a guilty party in this, we won't tell) are often careless about what goes down the "loo," and that can lead to a public relations as well as an in-flight disaster.

How do commercial airline toilets have such a poor rep? According to HowStuffWorks.com, it's because of what we all put into them. "...but if you can get past that and focus on the technology behind them, they can be amazing devices."

According to Frank Dohrmann, head of design support and cabin testing at Airbus' main German plant, when many passengers are inside an airplane lavatory "people behave as if they were at home" -- i.e., without much thought to what gets stuffed down the loo.

"If the temperature inside an aircraft varies .05 centigrade, it is no big deal. But if the toilets get jammed, every passenger will remember it for years," he said.

In considering the waste produced by up to 800 passengers over a long-distance flight, Airbus designed plumbing capable of pumping sewage along the 66-yard length in about two seconds, Dohrmann said Friday. At more than 60 mph, that could be a Guinness world sanitary speed record.

The A380 plumbing also includes capacity for showers, a feature demanded by several airlines... but is unlikely to include a Jacuzzi, which is probably for the best, considering the number of first-class passengers on board.

Despite media speculation of whirlpools alongside casinos, bars and shops, Michael Lau, head of industrial design, told Reuters the use of uncontrolled water is discouraged and would probably not be approved by flying authorities.

And A380 plumbers, please keep flushing!

FMI:  www.airbus.com, http://travel.howstuffworks.com/question314.htm

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