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Fri, Oct 30, 2009

Emergency AD: Sikorsky

AD NUMBER: 2009-23-51

MANUFACTURER: Sikorsky Model S-92A helicopters
SUBJECT: Airworthiness Directive 2009-23-51

SUMMARY: This Emergency Airworthiness Directive (AD) is prompted by reports of cracks in the main gearbox (MGB) mounting foot pads and foot ribs. The manufacturer is investigating the root cause of these cracks. Contributing factors may include corrosion and the bushing press fit in the mounting foot bolt hole. This condition, if not detected, could result in loss of the MGB and subsequent loss of control of the helicopter.

We have reviewed Sikorsky Alert Service Bulletin No. 92-63-020, dated September 11, 2009 (ASB), which describes procedures for visually inspecting the MGB assembly mounting foot pads and foot ribs for a crack and corrosion. The ASB specifies a 10-hour recurring visual inspection. If you suspect a crack, the ASB specifies a fluorescent penetrant inspection (FPI) or a dye penetrant inspection (DPI). If you find a crack, the ASB specifies replacing the MGB before further flight. Also, the ASB specifies treating any corrosion.

This unsafe condition is likely to exist or develop on other helicopters of the same type design. Therefore, this AD requires within 10 hours time-in-service (TIS), unless accomplished previously, and thereafter at intervals not to exceed 10 hours TIS, cleaning and inspecting each MGB assembly mounting foot pad and rib for a crack and corrosion. If no crack is found, the AD also requires applying a corrosion preventive compound. If you find a crack, the AD also requires replacing the MGB before further flight. If you find corrosion, bubbled paint, or paint discoloration, this AD also requires you to repair the MGB before further flight. The actions specified in this AD are interim actions.

This rule is issued under 49 U.S.C. Section 44701 pursuant to the authority delegated to me by the Administrator, and is effective immediately upon receipt of this emergency AD.
 

FMI: http://rgl.faa.gov/Regulatory_and_Guidance_Library/rgAD.nsf/0/54BF5C46CA5907D48625765E0060C640?OpenDocument

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